Falcon 9 Launch & Recovery Operations Options

[Greg Hullender]

SpaceX just sent a press release with an update on the Falcon 9. They successfully did a 5-engine test. They also mentioned the next Falcon 1 attempt will be late June "or July," presumably meaning "late June or early July," but you never know. :-)

Here's the full text. This isn't on their web page yet, the last I looked:

McGregor TX – Space Exploration Technologies Corp. (SpaceX) conducted the first five-engine firing of its Falcon 9 medium to heavy lift rocket at its Texas Test Facility outside McGregor on Thursday, May 29. At full power the engines generated almost half a million pounds of force, and consumed 1,750 lbs of fuel and liquid oxygen per second. This five engine test again sets the record as the most powerful test yet on the towering 235-foot tall test stand.
The test of the five Merlin 1C engines, arranged in a cross pattern like the Saturn V moon rocket, is the last step before firing the full complement of nine engines, scheduled for this summer. With all engines operating, the Falcon 9 generates over one million pounds of thrust in vacuum - four times the maximum thrust of a 747 aircraft.
“This is the first time that we’ve added more than one engine at a time, and all phases of integration and testing went smoothly,” said Tom Mueller, Vice President of Propulsion for SpaceX. “As with previous tests, we saw no unexpected interactions between the engines, and are on schedule for adding four more engines.”
The first Falcon 9 will arrive at the SpaceX launch site at Cape Canaveral by the end of 2008. The next flight of SpaceX’s smaller Falcon 1 rocket is scheduled for late June or July of 2008.

[Greg Hullender]

Elon apparently did an online interview with the Washington Post.

http://www.spacex.com/media.php?page=20080926

Here are some excerpts I thought were interesting:

Washington, D.C.: If and when you manage to get all the Falcons and Dragon up and running, what's next? Further incremental improvements on these or something more revolutionary? Also, where do you stand on the value of the various X-prizes (and equivalents)?

Elon Musk: Still a long way to getting *all* the Falcons and Dragons flying. We need to get F1 to orbit for one thing Then F9, F9 with Cargo Dragon, F9 with crew Drago and F9 Heavy. My interest is very much in the direction of Mars, so a Mars lander of some kind might be the next step.

Stillwater, Minn.: Mr. Musk, first of all, I've been following SpaceX via your website since before Flight 1, and I hope to join you all someday (I'm an undergrad ChEg at Notre Dame). Talk about the inherent advantages of your rockets over those designed by Lockheed Martin and Boeing (reusability, smaller size = significantly smaller cost, redundancies on the Falcon 9, etc.)

Elon Musk: The full answer for why SpaceX is lower cost is too long for this forum and I don't like to give soundbite answers if they are incorrect. The cost of a single use rocket is:

* Engines

* Structures

* Avionics

* Launch operation

* Overhead

We are better on every one at SpaceX vs competitors -- by a factor of two vs most international and four vs domestic. That is before reuse is considered, which could ultimately be a 10X or more additional reduction.

Los Angeles, Calif.: Elon: What's the latest news on Flight 4?

Elon Musk: Launch window is still holding for Sunday through Tuesday.

Urbana, Ill.: Right now you have two rockets based on the same first-stage engine (Merlin). To launch Falcon 9 Heavy, you'll need 27 of those engines to fire simultaneously. Do you have any plans to develop a larger engine in the future so that such clustering is not necessary?

Elon Musk: Yeah, I think there is an argument for a really really big Falcon engine or BFE, as we call it

That would be equal or greater to the thrust of 27 Merlin 1C engines. Would be exciting to see that fire! On the other hand, lots of small engines can give very high reliability. Google uses lots of small PC computers for their search service and it has never ever gone down.

Calistoga, Calif.: Elon,

Your business plan emphasis low man power as cost savings method, how does NASA documentation requirements impact your man power requirements? In other words, how many of SpaceX staff are on board solely to deal with NASA requirements?

Elon Musk: The documentation does add to the cost per flight, perhaps on the order of 25% or so. However, the NASA people we deal with seem genuinely interested in reducing that cost (without affecting reliability, of course). Since we are not a cost plus contractor, we are incented towards efficiency, much like an airline.

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--Greg